Tag Archives: reduce cycle-time and energy consumption

Removing Obstacles and Reducing Risk

“The One-Stop Shop”

HARBEC has evolved to be a one-stop manufacturing solutions provider. We’ve done this to remove obstacles and reduce unnecessary risk for our customers.

The best way to control the quality, performance, price, and longevity of precision parts and components is to integrate all capabilities for part manufacturing under one roof. This model pushes risk to the manufacturer, which is mitigated by providing customers with differentiated values such as:

 

  1. Personal and facilitated process: Save time and cost by having the manufacturer proactively manage the full  process. This results in time savings, precise schedules, shorter lead-times, and faster cycle times.
  1. Manufacturing cost savings: by managing the full manufacturing queue; Take out unnecessary administrative costs and reduce the risk of cost overruns associated with multiple suppliers.
  1. Range of manufacturing options: Finding experts in both prototyping and production will provide  the best solutions to meet tolerance and quality goals for the full project.
  1. Integrated services and solutions: Incorporating “ad-ins” such as “moldflow analysis” on all production tool purchases, is a benefit. Many molders price such services out separately. Incorporation of software tools like SolidWorks Plastics enables the “one-stop shop” to reduce tool prices because toolmakers can more accurately predict tool performance. These solutions also provide a reduction of waste, time, and materials – resulting in higher performing and more sustainable manufacturing processes.
  1. No surprises and guaranteed value: Consistency through one quote, one price, and  guaranteed tool, part quality and performance is found under one roof. At HARBEC there are no surprises along the way. HARBEC guarantees our tool performance and part quality which also translates into guarantees on price and delivery.

 

To achieve lower risk for its customer HARBEC provides a range of options and simple solutions spanning the quoting process, part/product design, manufacturing, and value-added solutions.

One-stop-shop

Reducing manufacturing risks are essential to achieving business growth and success. Although having a large number of suppliers is a way to diversify and mitigate risk, it is not necessarily the best solution for every product. The reliance and management of multiple suppliers can actually add cost and create unpredictable outcomes and unnecessary risks. Every manufacturing requirement and situation is different, and HARBEC has evolved to “right size” the solution(s) to your need(s).

Celebrating 2013: The Power of People, Partnerships and Performance

As we come to the close of 2013 there is much to be grateful for. The manufacturing sector in the U.S. is gaining momentum, particularly since all five components of the Institute for Supply Management’s (ISM) purchasing managers’ index (PMI) have demonstrated their strongest performance since mid-2011. In our last blog we touched on the vital role of American manufacturing and how many businesses that shifted production of goods overseas in the past fifteen years have begun to reinvest in U.S.-based production. The manufacturing sector of the U.S. is proving to be resilient. From our point of view at Harbec, the following three elements contributed to the strong momentum of our business the past year:

  • Performance
  • Partnerships
  • People

At Harbec we have seen firsthand, tangible outcomes that can occur by focusing on our performance, our people, and our partnerships. In 2013 Harbec updated its ISO 9001 and ISO 14001 certifications reflecting our commitment to quality and environmental management systems. We also pursued and were certified ISO 50001/SEP recognizing the importance of energy management systems to our business. The “SEP” designation for ISO 50001 stands for “Superior Energy Performance” and is an industry-led certification program that is accredited by the American National Standards Institute (ANSI) and focuses Harbec on achieving continual improvements toward energy efficiency. Our ISO certifications for quality, environmental, and energy practices are reflective of our philosophy of continual improvement in all that we do. As a result, Harbec is a leaner, stronger, more productive, and more aware organization than it was a year prior. In addition, our performance has also improved in all aspects of our business, but particularly our performance in helping our customers with custom engineered solutions. Our ability to adopt continuous improvement programs has enabled us adapt to change, drive innovation, and invest in our plant and our people. Consequently, we have achieved cycle-time, speed to market, quality, and cost-competitiveness improvements which have positively impacted our operating performance and customer satisfaction. Harbec’s performance was also enhanced by our partnerships in 2013. In the past year we extended our commitment to energy performance by becoming a U.S. Department of Energy Better Buildings Better Plants Partner. In doing so, we have set a goal to further reduce our energy intensity by 25% by year 2020. As 2014 approaches we will also announce some additional partnerships that we worked hard to solidify in 2013, including efforts to integrate new manufacturing capabilities with research and development and our energy reduction goals.  In 2014 we will announce a new initiative we are working on to use additive manufacturing tools to incorporate nature inspired (biomimicry) designs into production-capable injection molds that can further reduce cycle-time and energy consumption. The partnerships we established this past year were in support of Harbec’s 2013 goal of becoming a Carbon Neutral production facility, which we are proud to have achieved. As a result, we can now provide “Carbon Conscious Components” to our customers as an added value to our existing technical and business solutions.

While we are proud of our accomplishments, we are most grateful for the beating heart to our organization, our people. Without the hard work, dedication, engagement and collaboration of our employees, we would not be able to achieve our mission or sustain our growth. Harbec’s employees are the glue that bonds technical capabilities with customer expectations to achieve custom engineered solutions. In 2013 our employees demonstrated grace under pressure, wisdom and tact. As a recap, the graphic below highlights a sample of what we are grateful for having accomplished through our Performance, Partnerships and People in 2013.

In our view the greatest benefit occurs when people, partnerships, and performance can be integrated to achieve outcomes that are more consequential, lasting, and sustainable than if addressed singularly. In 2014, we commit to continue our efforts to align and integrate the power of people with strong external partnerships and toward performance improvements. Thank you to our employees, partners, and customers who have enabled Harbec to continue to evolve as a high value custom injection molding business with a social and environmental conscious to our customers and the world. We wish you the best for a happy, healthy, and prosperous New Year!